Drilling tools with compound cutting structure for hydrological and geotechnical drilling

The deficiencies of diamond point drilling bits in drilling in uranium production are analyzed. The causes of durability and efficiency loss are revealed, including bit holdup in drilling. Based on the theoretical research results, two test pointed bits without the disadvantageous features of the pointed pit currently in use are designed. The signature of the test tools is the absence of cutting structure in the periaxial zone of rotation of the tool and the ability of the bit to make a rat hole first and then to reaming it to the standard size by blades. One test blade pointed bit is equipped with tungsten carbide picks for soft rock drilling, the other pointed bit has a compound cutting structure (tungsten carbide picks and polycrystalline diamond cutters PDC) for varied strength rock drilling. Before commercial application of the engineered and patented diamond point drilling bits, it is necessary to implement their full-scale field testing at uranium deposits having different geological characteristics. The primary tests of seven pilot tools show promising prospects.

Keywords: drillhole, drill pit, pointed bit, compound cutting structure, circular pilot bit, holdup, increased durability.
For citation:

Ratov B. T., Fedorov B. V., Kuttybaev A. E., Sarbopeeva M. D., Borash B. R. Drilling tools with compound cutting structure for hydrological and geotechnical drilling. MIAB. Mining Inf. Anal. Bull. 2022;(9):42-59. [In Russ]. DOI: 10.25018/0236_1493_2022_9_0_42.

Acknowledgements:

The study was supported by the Committee of Science of the Ministry of Education and Science of the Republic of Kazakhstan, Grant No. AP08857201.

Issue number: 9
Year: 2022
Page number: 42-59
ISBN: 0236-1493
UDK: 622.45
DOI: 10.25018/0236_1493_2022_9_0_42
Article receipt date: 07.04.2022
Date of review receipt: 28.06.2022
Date of the editorial board′s decision on the article′s publishing: 10.08.2022
About authors:

B.T. Ratov1, Dr. Sci. (Eng.), Professor, e-mail: ratov69@mail.ru, e-mail: b.ratov@satbayev.university, Caspian University, Almaty, Republic of Kazakhstan, ORCID ID: 0000-0003-4707-3322,
B.V. Fedorov1, Dr. Sci. (Eng.), Research Professor, e-mail: fedorovbv22@mail.ru, ORCID ID: 0000-0002-1196-5268,
A.E. Kuttybaev1, Cand. Sci. (Eng.), Assoc. Professor, e-mail: aidarasp@mail.ru, ORCID ID: 0000-0003-3997-8324,
M.D. Sarbopeeva2, Cand. Sci. (Eng.), Assoc. Professor, e-mail: manshyk84@mail.ru, ORCID ID: 0000-0003-1721-119Х,
B.R. Borash2, PhD Student, e-mail: bokenbay83@mail.ru, ORCID ID: 0000-0001-9898-392X,
1 Satbayev University, 050013, Almaty, Republic of Kazakhstan,
2 Yessenov University, 130000, Aktau, Republic of Kazakhstan.

 

For contacts:

B.T. Ratov, e-mail: b.ratov@satbayev.university.

Bibliography:

1. Fedorov B. V., Ratov B. T. Osobennosti tekhnologii bureniya lopastnymi dolotami [Features of drilling technology with bladed bits], Almaty, izd. KazNTU im. K.I. Satpaeva, 2020, 125 p.

2. Balaba V. I., Bikbulatov I. K., Vyshegorodtseva G. N., Ginzburg E. S., Kershenbaum V. Ya. Burovoy porodorazrushayushchiy instrument [Drilling rock cutting tool], Moscow, RGU nefti i gaza im. I.M. Gubkina, 2013, 345 p.

3. Kalinin A. G., Oganov A. S., Sazonov A. A., Bastrikov S. N. Stroitel'stvo neftegazovykh skvazhin, t. 1 [Construction of oil and gas wells, vol. 1], Moscow, RGU nefti i gaza im. I.M. Gubkina, 2013, 427 p.

4. Ratov B. T., Biletskiy M. T., Bayboz A. R. Patent RK 33077. 10.09.2018. [In Russ].

5. Biletskiy M. T., Ratov B. T., Kozhevnykov A. А., Baiboz A. R., Delikesheva D. N. Updating the theoretic model of rock destruction in the course of drilling. News of the national academy of sciences of the republic of Kazakhstan. Series of geology and technical sciences. 2018, vol. 2, no. 428, pp. 63—71.

6. Ratov B. T., Fedorov B. V., Korgasbekov D. R., Tokanov D. E., Suleymanov K. B. Patent RK 34527. 27.11.2020. [In Russ].

7. Fedorov B., Ratov B., Sharauova A. Development of the model of petroleum well boreability with PDC bore bits for Uzen oil field (the Republic of Kazakhstan). Eastern-European Journal of Enterprise Technologies. 2017, vol. 87, no. 3/1, pp. 16—22. DOI: 10.15587/17294061.2017.99032.

8. Sudakov A., Dreus A., Ratov B., Sudakova О., Khomenko O., Dziuba S., Sudakova D., Muratova S., Ayazbay M. Substantiation of thermomechanical technology parameters of absorbing levels isolation of the boreholes. News of the national academy of sciences of the republic of Kazakhstan. Series of geology and technical sciences. 2020, vol. 2, no. 440, pp. 63—71. DOI: 10.32014/2020.2518-170X.32.

9. Buravleva A. A., Fedorets A. N., Vornovskikh A. A., Ognev A. V., Nepomnyushchaya V. A., Sakhnevich V. N., Lembikov A. O., Kornakova Z. E., Kapustina O. V., Tarabanova A. E., Reva V. P., Buravlev I. Y. Spark plasma sintering of WC-Based 10wt% Co hard alloy. Materials. 2022, vol. 15, no. 3, pp. 10—91. DOI: 10.3390/ma15031091.

10. Ratov B. T., Fedorov B. V., Khomenko V. L., Baiboz A. R., Korgasbekov D. R. Some features of drilling technology with PDC bits. Naukovy Visnik National Hirnohoho University. 2020, vol. 3. pp. 13—18. DOI: 10.33271/nvngu/20203/013.

11. Ivasiv V., Yurych A., Zabolotnyi S., Yurych L., Bui V., Ivasiv O. Determining the influence of the condition of rockdestroying tools on the rock cutting force. Eastern-European Journal of Enterprise Technologies. 2020, vol. 1, no. 1(103), pp. 15—20.

12. Chudyk I., Raiter P., Grydzhuk Ya., Yurych L. Mathematical model of oscillations of a drill tool with a drill bit of cutting-scraping type. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu. 2020, no. 1, pp. 52—58.

13. Xiao Huaping, Liu Shuhai, Tan Kaiwen Experimental investigation of force response, efficiency, and wear behaviors of polycrystalline diamond rock cutters. Applied Sciences. 2019, vol. 9, no. 15, pp. 133—144. DOI: 10.3390/app9153059.

14. Liu J., Zheng H., Kuang Y., Xie H., Qin C. 3D numerical simulation of rock cutting of an innovative non-planar face pdc cutter and experimental verification. Applied Sciences. 2019, vol. 9, no. 20, pp. 121—137. DOI: 10.3390/app9204372.

15. Tretyak A. A., Kuznetsova A. V., Borisov K. A. Determination of PDC cutter failures using regression and neural network modeling. Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering. 2019, vol. 330, no. 5, pp. 169—177. [In Russ].

16. Tretyak A. A., Litkevich Yu. F., Borisov K. A. The influence of torsional and longitudinal vibrations on drilling speed and the formation of breakage of cutting elements of PDC-reinforced drill bits. Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering. 2019, vol. 330, no. 12, pp. 135—141. [In Russ].

17. Tretiak A. Ya., Nyrkov E. A., Sidorova E. V., Borisov K. A. The results of the application of new designs of drill bits reinforced with PDC comb-shaped cutters. Sustainable Development of Mountain Territories. 2019, vol. 11, no. 4(42), pp. 519—257. [In Russ].

18. Tretiak A. A., Litkevich Yu. F., Borisov K. A. Laboratory studies of breakage of cutting elements of drill bits reinforced with diamond-tungsten carbide plates. Business magazine Neftegaz.ru. 2018, no. 7, pp. 50—54. [In Russ].

19. Khuzina L. B., Shaikhutdinova A. F. Technological solution to increase the efficiency of PDC bits. Oil and Gas Studies. 2016, no. 4, pp. 84—87. [In Russ].

20. Khuzina L. B., Shaikhutdinova A. F., Khuzin B. A. Analysis and proposal for the effective use of PDC bits in the fields of PJSC Tatneft. Onshore and offshore oil and gas well construction. 2017, no. 11, pp. 15—19. [In Russ].

21. Neskoromnykh V. V., Popova M. S., Golovchenko A. E. The use of a new generation of material as elements of a modern rock cutting tool. Onshore and offshore oil and gas well construction. 2019, no. 10, pp. 15—20. [In Russ].

22. Neskoromnykh V. V., Popova M. S., Parakhonko E. V. Development of a rock cutting tool with PDC cutters. Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering. 2020, vol. 331, no. 2, pp. 131—138. [In Russ].

23. Zaitsev V. I., Karpikov A. V., Osipov V. G. Application of pdc bits in the fields of Eastern and Western Siberia. Izvestiya Sibirskogo otdeleniya sektsii nauk o Zemle Rossiyskoy akademii estestvennykh nauk. Geologiya, poisk i razvedka rudnykh mestorozhdeniy. 2016, no. 4(57), pp. 62—69. [In Russ].

24. Arseniev Yu. A., Soloviev N. V., Nazarov A. P. Substantiation of the main parameters of the mechanism of destruction of rocks and structural elements of bladed bits. Inzhener-neftyanik. 2019, no. 2, pp. 13—20. [In Russ].

25. Dong G., Chen P. 3D numerical simulation and experiment validation of dynamic damage characteristics of anisotropic shale for percussive-rotary drilling with a full-scale PDC bit. Energies. 2018, vol. 11, no. 6, pp. 1326—1339.

26. Grydzhuk Ja., Chudyk I., Velychkovych A., Andrusyak А. Аnalytical evaluation of inercial properties of the range of the drill string in its rotation. EasternEuropean Journal of Enterprise Technologies. 2019, no. 1/7(97), pp. 6—14.

27. Menezes P. L. Influence of rock mechanical properties and rake angle on the formation of rock fragments during cutting operation. The International Journal of Advanced Manufacturing Technology. 2017, no. 90, pp. 127—139.

28. Rasulov S. R., Hasanov G. T., Zeynalov A. N. Acoustic testing of rheological properties of oil in borehole. News of the National academy of sciences of the Republic of Kazakhstan. Series of geology and technical sciences. 2020, vol. 2, no. 440, pp. 141 —147. DOI: 10.32014/ 2020.2518-170X.41.

29. Isheyskiy V. A., Vasilyev A. S. Processing, analysis and interpretation of blasthole drilling data—Peculiarities and problems. MIAB. Mining Inf. Anal. Bull. 2022, no. 3, pp. 16—33. [In Russ]. DOI: 10.25018/0236-1493-2022-3-0-16.

30. Sysoev N. I., Grinko A. A., Grinko D. A. Justification of structure and rational design for hammer drills for helical milling. MIAB. Mining Inf. Anal. Bull. 2021, no. 7, pp. 113—124. [In Russ]. DOI: 10.25018/02361493202170113.

31. Karasawa H., Ohno T., Miyazaki K., Eko A. Experimental results on the effect of bit wear on torque response. International Journal of Rock Mechanics and Mining Sciences. 2016, vol. 84, pp. 1—9.

32. Mechnik V. A., Bondarenko N. A., Kolodnitskyi V. M., Dub S. N., Zakiev V. I., Zakiev I. M., Ignatovich S. R., Kuzin N. O. Effect of vacuum hot pressing temperature on the mechanical and tribological properties of the Fe—Cu—Ni—Sn—VN composites. Powder Metallurgy and Metal Ceramics. 2020, vol. 58, no. 11-12, pp. 679—691.

33. Novitskyi I. V., Sliesarev V. V., Maliienko A. V. Method of identification of nonlinear dynamic control objects of preparatory processes before ore dressing. Naukovy Visnik National Hirnohoho University. 2020, vol. 2. pp. 42—46. DOI: 10.33271/nvngu/2020-2/042.

34. Aliev Ad. A., Abbasov O. R., Agaev A. M., Khuduzade A. I., Gasanov E. G. Mineralogy, geochemistry and features of paleoweathering of oil shales of the Paleogene-Miocene deposits of Azerbaijan. SOCAR Proceedings. 2022, no. 1, pp. 24—36. [In Russ]. DOI: 10.5510/ OGP20220100625.

35. Veliyev E. F., Aliev A. A. Comparative analysis of the use of geopolymer and Portland cement as a backfill material under conditions of incomplete drilling fluid displacement from the annulus. SOCAR Proceedings. 2022, no. 1, pp. 108—115. [In Russ]. DOI: 10.5510/ OGP20220100637.

36. Leschinsky A. V., Shevkun E. B., Lysak Yu. A. Control of iron ore fragmentation by blasting—way of improvement of processing efficiency. MIAB. Mining Inf. Anal. Bull. 2019, no. 4, pp. 41—52. [In Russ]. DOI: 10.25018/0236-1493-2019-04-0-41-52.

37. Mashkovtsev G. A., Ledeneva N. V. The role of deep factors in the formation of hydrothermal uranium deposits. Prospect and protection of mineral resources. 2021, no. 6, pp. 3—14. [In Russ].

38. Pechenkin I. G. Creation of the domestic mineral resource base of uranium. Noosfera. 2021, no. 1, pp. 15—24. [In Russ].

39. Ratov B. T., Fedorov B. V., Omirzakova E. J., Korgasbekov D. R. Development and improvement of design factors for PDC cutter bits. MIAB. Mining Inf. Anal. Bull. 2019, no. 11, pp. 73—80. [In Russ]. DOI: 10.25018/0236-1493-2019-11-0-73-80.

40. Ershov M. S., Balitsky V. P., Melik-Shakhnazarova I. A. Rotary table DC drive operation under conditions of unstable rotation of drill bit. MIAB. Mining Inf. Anal. Bull. 2020, no. 11, pp. 166—179. [In Russ]. DOI: 10.25018/0236-1493-2020-11-0-166-179.

Our partners

Подписка на рассылку

Раз в месяц Вы будете получать информацию о новом номере журнала, новых книгах издательства, а также о конференциях, форумах и других профессиональных мероприятиях.